During production and manufacturing, efficient dust collecting systems manage, minimize, and eliminate potentially hazardous particulate matter and fumes from gases from a manufacturing process or the air and surrounding environment.

The equipment is specifically made to filter and purify dangerous dust and fine particle contaminant matter introduced into the workplace or atmosphere to maintain and improve air quality.

Types of Industrial Dust Collection Systems

The types of industrial dust collection systems include:

Shaker Dust Collectors

Shaker dust collectors are included in shake-cleaning baghouse systems. When the airflow is briefly stopped, the system either cleans offline or divides the baghouse into segments. The unit can be continuously cleaned with a compartmented design, and each compartment can be brought offline for maintenance.

These devices are frequently used in places like foundries, steel mills, mining, power plants, and smelting sectors where it is impracticable to supply compressed air for bag cleaning. Additionally, they are utilized in silos and other bulk storage facilities where dry materials are kept.

Electrostatic Precipitators

Electrostatic precipitators use static electricity to filter soot, ash, and dust particles from exhaust fumes. Electrostatic forces negatively charge airborne particles as they pass through an ionized field between the electrodes inside a chamber, which is how an ionic air purifier works. A positively charged electrode collects the particles once they have been charged. In industrial power plants that burn fossil fuels like coal and oil, electrostatic precipitators are used.

Pulse Jet Dust Collectors

Another type of baghouse system that comes in a range of forms to fulfill the application requirements of the sector is the pulse jet dust collector. The bag cleaning system works by firing a high-pressure air jet at high speed through the bag, shattering it, and releasing the dust cake for disposal.

The system is not often segregated because the quick air pulse allows for continuous operation with the fan running. However, pulse jet models are the most popular industrial dust collectors due to their ease of customization, ability to withstand various temperatures and pressures, and excellent collection effectiveness.

Most manufacturing settings that treat bulk materials contain them, such as chemical and mineral production, food processing facilities, and metal fabrication. Carbon steel, stainless steel, aluminum, Inconel, Hastelloy, and other specialty alloys are materials that can be used to create pulse jet collectors.

Cartridge Collectors

Cartridge collectors are a particular kind of cloth filter made for specified uses. They are advantageous when less room is needed to get the same airflow as a bigger baghouse system. In addition, cartridge collectors reduce safety risks by using fewer filters, packing more fabric surfaces into a smaller space, and allowing outside filter changes.

These features also decrease the time required to change the filters and related labor costs. Cartridge collectors are used in commercial and industrial settings where there is an extremely fine light to moderate dust, such as during the manufacturing of pharmaceuticals, powder coating, metalworking, woodworking, fume collection, thermal spray, and other activities.

Considerations When Choosing Dust Collectors

When choosing an industrial dust collector, there are numerous factors to consider. Different types of dust include hygroscopic, water-soluble, sticky, dangerous, and explosive dust.

Wet dust collectors are frequently required in industries that produce fire-hazardous dust, such as aluminum and titanium, as dry procedures increase the risk of these combustible byproducts. Corrosive dust in low-heat conditions benefits from a polypropylene construction, but stainless steel is employed for most other applications.

Particle shape must also be taken into account in addition to dust kind. Additional factors for choosing an industrial dust collector include system capacity, micron size, available space, and maintenance.

Benefits of Using Dust Collectors

Regulatory and insurance organizations may demand the use of dust collectors to preserve healthy work environments due to the potential risks to employee health and other issues with air quality.

To further protect workers, some rules even call for specific levels of soundproofing to be erected around this frequently loud machinery. Dust collection increases productivity and equipment longevity, which benefits everyone, not just the workers.

Even small amounts of dust and debris can readily get stuck in motors and other machinery, resulting in damage and, if left unchecked, failure. Dust collectors offer the opportunity for recycling or reusing occasionally useful dust while also removing environmental dust or dust produced as a consequence of industry.

Selecting the Right Industrial Dust Collector Manufacturer

For the most positive outcome when purchasing an industrial dust collector from an industrial dust collector manufacturer, it is important to compare several companies using our directory of industrial dust collector manufacturers. Each industrial dust collector company has a business profile page highlighting their areas of experience and capabilities, and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each industrial dust collector business website using our patented website previewer for a better understanding of what each company specializes in. Then, use our simple RFQ form to contact multiple industrial dust collector companies with the same form.